Manual Artificial Stone production line | upgradable cement plast artificial stone machine

Sets of production line and artificial stones machinery (nano cement plast artificial stone production line machine , etc.) with the capacity of 150 to 200 square meters per shift, including all required machines and following items

artificial stone production line-vibrator table artificial stone equipment-cement plast vibrator table artificial stone
 The vertical vibration machine (for nano cement plast artificial stone) with the area of 6 square meters ( 2 x 3 M ) , with two Italian electromotors, 8 mm anti-wear sheets, with European central wide wing chassis and carriage cargo, special metallurgy springs, and the aerodynamic reticular surfaces

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 Pan design centrifugal mixing machine (for manufacturing of artificial stones, nano composites of cement plast and building adhesives and additives), with  15 hp electro-motors ( zhen motor )  and custom 185 gearboxes solar ( shakrin gearboxes ) and special 25 mm centrifugal blades with adjustable arms and anti-wear Hardox sheets (20 mm for floor and 10 mm for wall)with one manual outlet part of materials, large gear steel screw gearbox (from bottom), portable device, the machine with 600 kg capacity and current mixing capability of 450 kg normal-weight materials (nano cement plast), current mixing capacity of light-weight materials similar to 800 kg normal weight materials and the capacity of adhesives production up to 1000 kg

artificial stone-productione line-machine-equipment-vibration table-artificial stone production line cement plast

3. Central  devicescontrol  panel :device control panel, with electrical protective for relevant electro-motors, with detection system of temperature (heat) and time of making polymeric materials and compounds, with the relevant accessories

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Sample package of special molds for artificial stones and nano cement plast (for free) - this is just sample moluld for different texture  mould

 
 Training the technical knowledge of manufacturing products along with training workshops and offering specific formulations including following items

- Initial training: including a 5-day workshop of artificial stone and nano cement plast technology transfer at the office of Sepahan Stone Company

- Secondary training: after receiving initial training and presented booklets, customers are responsible for supplying raw materials, molds and relevant equipment ; and based on existing conditions and pre-coordination, applicants will be announced about the second training part. The second training will take 2-3 days at the project site  

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 Some educational materials of these periods are
Providing technology of manufacturing cement plast products including formulation of polymeric materials and nano composites productions, according to the results of the raw materials, soil and concrete analysis, weather conditions and the type and color of products (temperature, humidity, etc.); and the standards and methods of raw materials analysis by means of very simple equipment ,etc. Learning about additives to control of polymeric reactions based on different geographical conditions, tile production technology; antique mosaics and flooring and various facades; multi components products with high color range and method of producing different colors according to the customer’s demand; methods of creating laminate over the artificial stone surface, simulation of natural stones(marble, granite and travertine); producing formulation of normal volume density(2200 kg per cubic meter), medium-weight(1500-1700 kg per cubic meter),light-weight (1100 kg per cubic meter) and ultra-light-weight(800-1000 kg per cubic meter);Training the knowledge of specific products in this field, transfer ring work experiences and know ledge of production, related to the assigned products in contract , in order to prevent subsequent losses and errors due to the lack of experience of the new applicants; offering important points to the customers to improve marketing performance ; consulting applicants in the field of selecting best sellers molds according to the taste of applicants along with providing all the relevant documents and producing formulation, and contract of starting up and supplying the required raw materials for unlimited time

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Training and formulation of more than ten different applicable products in ceramic and artificial stone industries (and the technology of building adhesives) ready-to-use dough adhesives with different costs (in two main categories from normal to special ones), powder adhesives in various types and in two main categories, training the knowledge of building primers for plaster walls (used in stone installing process, building paintings and anti-scurf and water proof primers); concrete adhesive for more adhesion formation and elasticity properties; supplement of powder adhesives and adhesives for installation of lightweight concrete in two different types; sealing dough for using in bathrooms ;colorful joint powder, anti-bacterial joint powders; building and industrial grouts in several different types and combinations with high adhesion strength ;very low cost production technology of rough stones with positive and negative angles for interior designs applications (and cellulose and antique coatings); formulation of shiny and matte resin for waterproofing of natural and artificial stones in addition to luminescent, anti-oil and anti-UV resin formulations | with contract of supplying required raw materials for unlimited time and after sales service

training artificial stone formulation-artificial stone facade tile make training-artificial cement plast stone production line formula
Training and formulation of more than ten chemical building additives and building
 

products along with long-period after sale service

cement plast antique artificial facade stone laminated training-artificial stone cement plast product line
Training and transferring innovative techniques of painting and installing laminates over the stone surface with different methods (special techniques) for interior and exterior building decoration with very specific colors and value-added product in theoretical and practical sessions; frequent training and other services to learn new techniques in the future in person & distance

 
 Suitable for preparing artificial stone workshops and production lines with perfect capacity of 150 to 200 square meters per shift

 Launching in the shortest time and with minimum required capital

Upgrade to higher technology and automatic production lines by adding advanced equipment

 Capable for producing highly diversified technologies and products in the field of building industry by means of available and relevant machines

 
Disadvantages of upgradable production line
 Operators are responsible for detection of chemical and polymeric reactions and determining sufficient dose of materials consumption, therefore the quality of products is directly related to the accuracy of operator; and in the condition of operating with required accuracy, high quality of products will be produced
 Raw materials loading should be manually done by operators (based on traditional way); as a result, production capacity will be directly related to the personnel energy
 The relatively low production volumes compared to automatic and semi-automatic production lines

artificial stone production line machine | semi-automatic nano cement plast production line

Machinery and equipment semi-automatic production line of artificial stone Nano cement Plast with a maximum capacity of 300 square meters per shift produce of artificial stone cement Plast with different knowledge and technology in the construction industry - technology and production formula concrete adhesive, adhesive tile and ceramic adhesive Construction and building adhesives, concrete additives and chemical additives building, training and production line of nano-glass engineered stone

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The production complex  |  artificial stone production line machinery and equipment Cement Plast semi-automatic | , corresponding to the loads of raw materials, according to system settings by machinery and equipment production lines, the production of artificial stone  cement Plast in this collection is guaranteed. But the determination of the dosage of raw materials and other additives, as well as identification of significant and relevant response to the construction of artificial stone products Cement Plast  desired due to the weather and is responsible for operator. Because of lower operating pressure on operators and production line machinery, the raw material loaded by the machine and production line machinery, operators should focus on when doing chemical reactions and polymers, and thus material made by the lines for the production of much higher quality than manual production line will have artificial stone cement Plast

 

The sensor can be used in future reactions will also be added to this device

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*** In terms of education technology of artificial stone cement plast and concrete marble artificial stone and other construction technologies, implementation of this contract the production line with automated production line will be similar artificial stone cement Plast ***

 
Technical characteristics of semi-automatic cement  plast artificial stone production line machines

Semi-automatic  production line with the capacity of 270 – 300 sqm  produce  in every shift along with technical knowledge and technology transfer  and training courses at the site of the project

 

machinery artificial stone- semi-automatic artificial stone production lin-machine artificial stone-cement plast machine line
Semi-automatic artificial stone production line Advantages

Loading of raw materials is automatically along with the quality control of  materials

The ability to choose two formulas for mixture of materials by the central controller in cement plast technology artificial stone , this machine can make other technology   |  for example this machine and equipment can make different building adhesives , and make some product engineer artificial stone too

The ability to choose and set  99 formulas and recording the mixing proportions

The ability for frequent reporting  about the production process and ability to connect to the computer

Detection of the preparation of the mixture and automatic command to discharge valves

Injection of the mixture to the molds using one pneumatic valves

Automatic cleaning along with primary filtration of the sewage

Nano cement plast automatic production line machine – automatic artificial stone floor facade

Technical characteristics of the automatic cement plast nano concrete marble artificial stone production line

Automatic nano cement plast  concrete marble artificial stone production line with the production capacity 300 – 350 sqm  in every work shift along with technology and technical knowledge transfer and training courses at the site of the project

Machinery and equipment automatic production line of artificial stone cement Plast concrete marble includes: Screw by screw artificial stone production line, elevator and vibrating hopper, special mixer - artificial stone cement Plast centrifuge designs pan, Screw injection and molding mixing cement plast artificial stone, artificial stone cement Plast vibrating table vertical 6 square meters, the panel central control system and to determine the dosage of raw materials and polymer materials, sensors detect the reaction of artificial stone cement Plast nano concrete marble and determine the dosage of raw materials, the system loads the add-stone cement Plast and raw materials, tensile and compressive... is . This production line capable of producing different types of artificial stone cement Plast, artificial stone siding for interior and exterior decoration, concrete marble , all kinds of stone stairs and under the stairs nano cementplast, stone baseboard, flooring and antique flooring, façade artificial stone cement Plast, able to produce glue tile paste and powder, cement concrete and concrete additives, and construction adhesives and resins and additives for concrete and building materials chemistry, engineering nano-glass stone will be produced artificial stone.

 

Including automatic production line of artificial stone cement Plast education services and building products and technology transfer This series product line can be as follows

Early Learning: The period of technology transfer , artificial stone ( artificial stone cement Plast nano ) and other technology building contract includes 6 days in office ,human artificial stone  ( now sepahan processors ) are theoretically

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Secondary education (after installation): applicant after receiving basic training artificial stone cement Plast technology and other technologies as well as booklets provided training formula, are obliged to supply the raw materials required, the form of artificial stone cement Plast, and equipment manufacturing and according to the situation and coordinate relevant matter to the researcher has announced. Secondary education is for 2 to 3 days and in the realization of practical technology provided to the applicant

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Third Training Time (Training and calibration devices, etc.) (special automatic and semi-automatic production line of artificial stone cement Plast ) (post-secondary education) and hold it for a day or two after installation setting up machinery equipment and training complex at the site of the project will be done

artificial stone step-artificial stone floor tile-artificial stone production line-concrete marble artificial stone granite machine equipment
Providing technology products, artificial stone cement Plast  includes the formulation of polymeric materials and nano compounds according to the results of testing of raw materials, soil and weather conditions and the type and color of cement production (temperature, humidity, etc.) and the standard ¡ Antique stone facade and a variety of plastic foam cement, the production of multi-phase training, with many color variations and color making too much of this technology according to customer requests, laminated methods of creating artificial stone cementPlast - education, manufacturing formulas similar in technology and construction of natural stone, artificial stone and artificial stone cement Plast engineering (Creating marble, granite, travertine and stone in artificial stone cement Plast engineering), formulation and education normal volume mass production of artificial stone cement Plast ( 2200 kg per cubic meter), artificial stone cement Plast medium education formula (1500-1700 kg qbm ) product training and antique formulas, artificial stone cement Plast light for facade (1100 kg cubic meter density) ultralight training products, artificial stone ¡under 1000 kd in qbm , familiarity applicant surrounding markets and provide important factor in marketing and sales of artificial stone and other technologies to increase the power of marketing and sales of the applicant production line technology, consulting in the field of artificial stone cement Plast best-selling and most widely used format to suit the tastes geographical area applying technology and the buyer artificial stone production line, as well as providing all documents and contract formulation and production launch and supply of all raw materials indefinitely

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 Training and production formula more than 10 different product types used in the ceramics industry - Ceramic and Stone (Construction Adhesives technology ) pasty tile adhesive Ready (in two different types, and especially to Normal) Tile adhesive powder in various forms in two basic types , creating structural primers for plaster (used in the installation of stone, paint and primer painting and anti-dandruff and waterproof plaster), concrete adhesive to create more cohesion and elasticity, adhesive powder additives and adhesives for the installation of lightweight concrete in two different types of paste sealant health services, jointing colored powders in different colors, of joint anti-bacterial powder, a variety of construction and industrial grout in several different compounds with high adhesion strength, method of production technology extremely rough stones at an angle positive and negative with very low cost for interior decoration of buildings (and cellulose coatings and Antique), formulation of synthetic resin shiny and matte for natural stone and resin for waterproofing as well as the formulation of luminescent, anti fat, anti-UV, etc., along with the corresponding formulation and raw material supply contracts for unlimited and after-sales service

solid surface artificial stone floor counter top sink production line-artificial stone nano technology training formulation

Creating some of the engineering artificial stone |  artificial stone nano-glass  

Training more than 10 products from a variety of resins and additives for concrete and building chemicals and building products with long-term support contract free update Formulation

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Training and transfer new techniques of painting and laminated artificial stone cement Plast  with different ways (special techniques) for interior and exterior decoration with very specific colors to the beauty and value-added products as well as frequent training and other services to learn newer techniques and more services in the future, both in person and in absentia

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Time to install automatic production line machinery, artificial stone cement Plast  as hard and software for 10 to 14 days in the applicant's place of technology

 
Advantages automatic artificial stone nano cement plast concrete marble production line machines

 Loading of raw material is automatically along with the quality control of the materials

The ability to choose two formulas for the mixture by the central controller

The ability to choose 99 pigmentation formulas and recording the mixing proportions

The ability for frequent reporting  about the production process and ability to connect to the computer

Automatic scanning of the mixture (25 scans per second) to assess chemical reactions and determination of raw material dosage

Detection of the preparation of the mixture and automatic command to discharge valves

Simultaneously Injection of the mixture to the molds using two pneumatic valves

Automatic self-washing  along with primary filtration of the output

 

Disadvantages for artificial stone production line machine:  no disadvantages detected

 

advantages automatic artificial stone production line-concrete marble cement plast nano artificial stone production line machine plan centran contol

Advantages of automatic  system compared with manual artificial stone production line

 The central computer exactly controls the completion of the production process ,so the reactions are completely done

 The color of the products is equal in every batch ,because the central computer exactly controls the humidity and temperature

 Equal quality and strength of the products in every batch

 production process is speedy because loading and discharging of the mixer is automatic

 There's no need for trained and lots of manpower

 No squander in raw material because of the exact control of the dosage of materials

 The surface of the product is quite unruffled because of the exact control of the used water and resin toward temperature variations of the environment

High accuracy in creating desired colors in different batches

 
*** Artificial stone cement Plast second type of automatic production line with a capacity of 650 to 700 square meters per shift ***
This collection ( automatic production line of artificial stone cement Plast II ) the same automatic with a capacity of 700 square meters is just twins. Due to the use of some common devices, as well as some shared staff and production operators, the cost of setting up a host Less than two automatic production line of artificial stone is, and that the cost of the production in this production line is between 10% and 15% lower than the first type. The amount of space required for a second production line of the two line separately, will be much less. (To learn more about In this case, full description is presented in person)